- Bad communication ports
- Broken selector/key switches
- Dead batteries/Bad Battery connections
- Solid or Blinking RED OK Status Light
- Solid or Blinking RED RUN Status Light
- Solid or Blinking RED Fault Status Light
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Allen Bradley ControlLogix Repair
We offer extensive repairs for your ControlLogix. We keep many spare parts in stock so that we can repair your ControlLogix as efficiently and effectively as possible. Our standard repair lead time is 2-4 weeks. However, we can often repair your unit much faster if necessary. We can repair most issues with your ControlLogix and if for some reason we cannot repair your unit we will do our best to offer a refurbished unit at the repair cost, so that you can get a working unit back as soon as possible!
- 2 Year DO Supply Warranty
- Fast repairs at low costs
- No surprises or up-charges for difficult repairs
- Standard lead time of 2-4 weeks
- Extensive quality control and testing
Get a repair quote
Not an Authorized Distributor: DO Supply is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's
warranty does not apply. All of our products come with DO Supply's 2-year warranty.
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Hardware issues & error codes we repair
We repair all of the following hardware issues and error codes with your ControlLogix parts.
- Bad analog inputs or ouptus
- Bad digital input or outputs
- Bad relays (stuck on/off)
- Incorrect voltages on inputs or outputs
- Incorrect current on inputs or outputs
- DF1, DH-485, DH+, Profibus, Remote I/ (RIO) failures and more!
- Intermittent communication
- Solid RED/Blinkging RED communication lights
- Devicenet, Ethernet, ControlNet, RS232 ports.
- Missing CJC Jumpers
- Incorrect readings
- Failed inputs
- Dead power supplies
- Incorrect voltage
- Broken Plastic
- Poor Connections
- Bad Slots
Browse ControlLogix Repairs
Browse our catalog of repairable ControlLogix parts to get a quote.
1120160018
Designed for ControlLogix, this communication module operates as a scanner for PROFIBUS DP Master and Slave configurations. Featuring a single-channel setup, it incorporates a 9-pin D-Sub female conne
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1120160023
This module includes a single 9-pin D-sub female connector for RS-485 networks. It is capable of managing 1984 bytes of input data and 1968 bytes of output data. The direct I/O mapping provides a bala
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1120160024
This in-chassis module supports a single PROFIBUS DPV0 slave type channel. It can withstand operating temperatures between -25°C and 70°C. The module is also suitable for storage in a temperature rang
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1120160025
This PROFIBUS DP slave communication module features an isolation voltage of 1000V and a data capacity of 244 words. It requires a backplane current of 1.75 mA at 24V DC, with a power input of 5.5 wat
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1120160026
This communication module offers connectivity using a 9-pin D-Sub female port for Profibus and dual RJ45 connectors for Ethernet connections. It is designed for DIN rail mounting and has an IP30 ingre
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1120160027
This module is specifically tailored to fit into a single slot of Allen-Bradley ControlLogix chassis. Designed for reliable cyclic data exchange, it draws a backplane current of 800 mA at 5V DC. The u
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1120165000
This module features one channel for communication with two Ethernet ports and one PROFIBUS port. It operates on a supply voltage of 24V DC and draws 250 mA at this voltage. The unit has an IP30 ratin
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1120165001
This communication module is designed for the ControlLogix series. It provides a robust data capacity with 1,984 bytes of input and 1,968 bytes of output. Each slave can manage up to 244 bytes of inpu
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1120190001
This communication module is designed for in-chassis mounting and supports a communication speed of 150 microseconds. Operating within an environment ranging from -20°C to 75°C, it also tolerates stor
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1120190005
Operating on a voltage of 30 VDC, this module has power dissipation of 3.5 watts and supports a communication speed of 167 kbps. It features a bus scan time of 5 milliseconds for 31 nodes and 10 milli
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About ControlLogix
The ControlLogix series drives offer control platforms for high-performance industrial systems. The Allen-Bradley manufactured ControlLogix series drives can perform sequential, process, or motion control in any combinations. These drives create a high-performance, multiprocessing platform. They use cost-effective distributed control systems for different process applications. The drives are cost-competitive packages and they come with several safety features. A ControlLogix system consists of a standalone controller and input/output modules inside a chassis. The body has a conformal coating which helps to extend the life of the product in harsh industrial environments. The ControlLogix drives can withstand temperature ranges from 0 and 60 degrees Celsius.
The ControlLogix architecture provides a wide range of input and output modules for many applications like high-speed digital process control. The devices in this series use the HART smart instrumentation features. This is an open protocol that is designed to connect analog devices. These drives come with removable terminal blocks which provide interconnection between the plant wiring. For internal connectivity, the devices use Ethernet/IP, DeviceNet, ControlNet, SynchLink, Data Highway Plus, and remote input/output modules. The ControlLogix series drives are available in different variants that come with different outputs, different operating voltages, operating voltage ranges, maximum output currents, power dissipations, input types, and input resolution. The ControlLogix drives are also available with different power consumption levels. The controllers can monitor and control I/O across the backplane and over network links. The ControlLogix drives can also be used to bridge and route the control and information data. The baud rate of the controllers varies up to a maximum of 12 Mbps. The maximum thermal dissipation of the controllers is 15.4 BTU per hour. Both lithium-ion and externally mounted batteries are supported by the ControlLogix controller series.
Common issues with ControlLogix modules include:
Plastics, power supply, enclosure and mounting
Mounting clips
Card enclosure
Broken connection pins
Power supply switch
Power supply plastics
Dead backplane
Rack plastics
Din rail clips
Doors
Connecting tabs (compact logix)
Terminal block
Node address switches
Communications
Faulty key switch
DH+ port
Ethernet port
Firmware update
RS-232 ports
Lights
LED indicators
Solid fault light
Flashing fault light
I/O
Discrete output replacement relay or TRIAC
Discrete input replacement
Analog out
Analog in
RTD channel repair
Fused input/output replacement
fault/error codes
Fatal Error
Major faults
Recoverable faults