Allen Bradley PLC ControlLogix Repair

ControlLogix Repair

Allen Bradley PLC ControlLogix
One Year DO Supply WarrantyOne Year DO Supply Warranty 
'Fast RepairsFast repairs at low costs

We offer extensive repairs for your ControlLogix. We keep many spare parts in stock so that we can repair your ControlLogix as efficiently and effectively as possible. Our standard repair lead time is 2-4 weeks. However, we can often repair your unit much faster if necessary. We can repair most issues with your ControlLogix and if for some reason we cannot repair your unit we will do our best to offer a refurbished unit at the repair cost, so that you can get a working unit back as soon as possible!

We can repair hardware issues and error codes with your ControlLogix such as:

  • Processors
    • Bad communication ports
    • Broken selector/key switches
    • Dead batteries/Bad Battery connections
    • Solid or Blinking RED OK Status Light
    • Solid or Blinking RED RUN Status Light
    • Solid or Blinking RED Fault Status Light
  • I/O Modules 
    • Bad analog inputs or ouptus
    • Bad digital input or outputs
    • Bad relays (stuck on/off)
    • Incorrect voltages on inputs or outputs
    • Incorrect current on inputs or outputs
  • Communication Modules​​​​​​​
    • DF1, DH-485, DH+, Profibus, Remote I/ (RIO) failures and more!
    • Intermittent communication 
    • Solid RED/Blinkging RED communication lights
    • Devicenet, Ethernet, ControlNet, RS232 ports. 
  • Thermocouple Modules/RTD Modules
    • Missing CJC Jumpers
    • Incorrect readings
  • High Speed Counters
    • ​​​​​​​Failed inputs
  • Power Supplies​​​​​​​
    • Dead power supplies
    • Incorrect voltage
  • Chassis/Racks
    • ​​​​​​​Broken Plastic
    • Poor Connections
    • Bad Slots

​​​​​​

The ControlLogix series drives offer control platforms for high-performance industrial systems. The Allen-Bradley manufactured ControlLogix series drives can perform sequential, process, or motion control in any combinations. These drives create a high-performance, multiprocessing platform. They use cost-effective distributed control systems for different process applications. The drives are cost-competitive packages and they come with several safety features. A ControlLogix system consists of a standalone controller and input/output modules inside a chassis. The body has a conformal coating which helps to extend the life of the product in harsh industrial environments. The ControlLogix drives can withstand temperature ranges from 0 and 60 degrees Celsius.

 

The ControlLogix architecture provides a wide range of input and output modules for many applications like high-speed digital process control. The devices in this series use the HART smart instrumentation features. This is an open protocol that is designed to connect analog devices. These drives come with removable terminal blocks which provide interconnection between the plant wiring. For internal connectivity, the devices use Ethernet/IP, DeviceNet, ControlNet, SynchLink, Data Highway Plus, and remote input/output modules. The ControlLogix series drives are available in different variants that come with different outputs, different operating voltages, operating voltage ranges, maximum output currents, power dissipations, input types, and input resolution. The ControlLogix drives are also available with different power consumption levels. The controllers can monitor and control I/O across the backplane and over network links. The ControlLogix drives can also be used to bridge and route the control and information data. The baud rate of the controllers varies up to a maximum of 12 Mbps. The maximum thermal dissipation of the controllers is 15.4 BTU per hour. Both lithium-ion and externally mounted batteries are supported by the ControlLogix controller series.

 

Common issues with ControlLogix modules include:

 

Plastics, power supply, enclosure and mounting  

  • Mounting clips 

  • Card enclosure

  • Broken connection pins 

  • Power supply switch 

  • Power supply plastics 

  • Dead backplane 

  • Rack plastics 

  • Din rail clips 

  • Doors 

  • Connecting tabs (compact logix)

  • Terminal block  

  • Node address switches 


 

Communications

  • Faulty key switch 

  • DH+ port 

  • Ethernet port 

  • Firmware update 

  • RS-232 ports 


 

Lights

  • LED indicators 

  • Solid fault light

  • Flashing fault light 

 

I/O

  • Discrete output replacement relay or TRIAC 

  • Discrete input replacement 

  • Analog out 

  • Analog in 

  • RTD channel repair

  • Fused input/output replacement 

 

fault/error codes

  • Fatal Error 

  • Major faults 

  • Recoverable faults 

Part Number Description Price Action
1120160018ControlLogix Repair ServiceAskRequest A Quote
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Part Number Description Price Action
DO Supply Repair
  • 1 Year Do Supply Warranty on most products

  • No surprises or up-charges for difficult repairs

  • Quick and easy process

  • Standard lead time of 2-4 weeks

  • Extensive quality control and testing
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