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Automation Technologies

We found 260 posts about Automation Technologies from DO Supply, a global automation parts reseller focused on hard-to-find and obsolete industrial automation products.

December 6, 2022

PLC vs DCS vs SCADA

A PLC is an abbreviation of ‘Programmable Logic Controller.’ It is a programmable controller used in process control and manufacturing automation. PLCs replaced the relay logic control system, which was used in the industry for interlocks and sequential operations. The relay logic was a hard-wired system with many limitations, including difficulty tweaking logic control, upgradation, and troubleshooting. A PLC is an easy-to-use programmable device that can be programmed and reprogrammed to adapt to any control requirement. All the wiring, connections, and functions like timer, counter, and advanced math operations are accessible inside the software. PLCs can perform operations ranging from simple standalone tasks to complex machine control processes. PLCs can be divided into two types: compact and modular. Compact PLCs are small, low-cost, and easy to install. They house all necessary components in a single package, including a fixed number of input and output channels, power supply...

November 21, 2022

The Future of Industrial Automation

Industrial automation is the use of information technologies, robotics, machines, and control systems including processors, sensors and actuators to execute production and manufacturing tasks that are normally performed by human workers. Its goal is to improve quality, increase productivity and enhance safety in various industrial applications. Initially, the goal of industrial automation was to increase productivity (since automated systems can operate 24/7 without tiring) and reduce labor costs in the US automotive industry. However, today, 3D technologies and computer-controlled tools such as CNC machines and Robotics have shifted the focus of industrial automation to increasing flexibility and quality of manufacturing processes. For example, installation of engine pistons in automobiles could previously be performed by human workers with an error margin of 1% to 1.5%, but today the task is carried out by automated machinery with an error margin of 0.00001% – an indication of...

November 17, 2022

The Use of Automation within the Mars Rover

A Mars Rover is a robotic vehicle specially designed to explore the surface of Mars. Mars being the planet that most closely resembles Earth (if Earth was to have an average temperature of -81 degrees Fahrenheit and was apparently lifeless) has captivated human explorers for decades. With the naked eye, this Red Planet is seen as a stellar object in the night sky while telescopes reveal a surface full of intriguing landforms and geological patterns similar to those of various places on Earth. As early as the 1960s, humans have been sending uncrewed spacecrafts and robotic vehicles on Mars to discover whether this planet hosted alien life previously and what it can teach us about evolution of other planets. Early missions to Mars involved spacecrafts snapping pictures as they flew past the planet. Later on, probes orbiting around Mars were sent, and more recently, stationary landers and robotic rovers have touched down on Mars surface. Mars Rovers serve a different purpose than...

September 20, 2022

Why Do Some VFDs Have Brakes?

A Variable Frequency Drive(VFD) is a power conversion electronic device used to control the speed of an AC induction motor, by converting a fixed frequency, fixed AC supply voltage to a variable frequency AC voltage input to the motor. And since the frequency is directly proportional to RPM (Revolutions per Minute), the RPM speed of the AC induction motor can be controlled by regulating the frequency and voltage of its input power. For example, if a motor-driven process requires more speed, then the VFD will increase the frequency of the input voltage to the motor and vice versa. AC induction motors are often designed as fixed frequency electrical devices, operating at 60 Hz (Hertz) or 50 Hz depending on the supply frequency of a given national grid. But the input frequency and voltage to a VFD-equipped AC motor can be adjusted by the VFD circuit to regulate motor speed. Before the advent of VFDs, variable motor speeds were obtained by running the motor at full speed and using...

September 12, 2022

Why Do Some VFDs Have Encoders?

The Variable Frequency Drive (VFD) is an electronic device used to control the speed of an AC motor, by converting the fixed frequency and fixed AC voltage being supplied to the motor into a variable AC frequency and voltage. By adjusting the motor’s input frequency and supply voltage, the VFD can control an AC motor to operate at numerous different speeds. VFDs also have the capability to control ramp-up during motor start-up and ramp-down when stopping the motor. Other alternative names for a Variable Frequency Drive include: Adjustable Frequency Drive (AFD) AC Drive Inverter Frequency Converter Frequency Inverter VFDs are the industry-standard method for controlling both the speed and torque of three-phase AC induction motors. It has always been useful to directly control the speed of AC induction motors used in industrial applications, as nearly every process that uses such motors will benefit from speed control. Not only is the process efficiency improved, but in many cases...

September 7, 2022

What Does I/O do on a VFD?

VFD is a motor control device used in electromechanical systems, which drives an electric motor and controls its speed and torque by changing the frequency and voltage of the power supply. The modern VFD drives are capable of integrating networks and diagnostic capabilities for better control performance and more productivity. So, we can say that the three main reasons for choosing VFDs as a controller in an application is saving energy, intelligent motor control, and reducing the peak current drawn. They are commonly used in fans, pumps, and compressors and account for 75 percent of all the drivers operating worldwide. VFDs can perform the following functions: It is a power conversion device that converts the fixed voltage and frequency to variable voltage and frequency, which can control the output of the AC motors. They are often known as speed controllers of the motor. These variable frequency drivers can also control the torque of the motor and keep it constant by maintaining the...

August 11, 2022

What do VFDs do in HVAC Systems?

The term HVAC is an acronym that stands for Heating, Ventilation, and Air Conditioning; it broadly describes systems that provide heating and cooling to commercial and residential buildings for environmental comfort. A typical HVAC system includes Heating equipment, Ventilation equipment, and Air-Conditioning or Cooling equipment; the functions of these three elements are interrelated, particularly when providing thermal comfort and acceptable indoor air quality. For example, the Heating element, which may be a boiler or furnace, includes a piping system for the heat-carrying fluid or ductwork in case of a forced air system. The Ventilation element (either natural or forced) uses fresh outdoor air to provide high-quality indoor air through a process called ventilation–a process of exchanging or replacing air within a designated space. This process also involves the removal of dust and smoke particles, moisture, airborne bacteria, heat, odors, carbon dioxide, and other unwanted gases...

August 2, 2022

How MOV's Protect Key Automation Equipment

A typical Metal Oxide Varistor (MOV) is generally made of a combination of Zinc Oxide and other types of metal oxides such as Cobalt, Bismuth, and Manganese oxides. The metal oxide substance is arranged between two metal electrodes or plates with no polarity (no positive or negative sides) to interact with each other; so, the two leads of the MOV can be connected in any direction since they conduct electric current in both directions. The Zinc Oxide arrangement gives the MOV similar Volt-Ampere characteristics (V-I characteristics) as a Zener diode. Such that when a moderate or small voltage is supplied across the MOV’s electrodes, only a small amount of current will flow through due to the high resistance of the MOV. If a large voltage is applied across the MOV, its resistance value will decrease significantly and a large amount of current will flow through it. If the flowing current rises to a particular point, known as the breaker point (break over voltage), the zinc oxide...

June 21, 2022

Drive Component Overview: Precharge Board, Definition and Purpose

In industrial automation, the term “drive” is often associated with motor drives, which are types of motor controllers described using various terms such as Variable Speed Drives (VSDs), Adjustable Speed Drives (ASDs), Inverter Drives, Adjustable Frequency Drives (AFD), Variable Frequency Drives (VFDs), AC Drives, Variable-Voltage Drives, …etc. However, even though these terms are used interchangeably, they have different meanings depending on the technique used to control the motor speed and the drive’s application. For example, a Variable Speed Drive is a more generic term that applies to electronic or mechanical devices which control either motor speed or the speed of motor-driven equipment like compressors, fans, pumps, etc. Whereas, a VFD is a device that uses power electronics to vary the frequency of the input voltage to a motor, thereby controlling the motor speed. On the other hand, an Adjustable Speed Drive is also a more generic term that applies to both electrical and...

March 15, 2022

CNC vs PLC – What Do They Stand For and What Is The Difference?

PLCs and CNCs are two major categories of digital controllers employed in different industrial control applications. On a surface level, it’s easy to group them together since they are both run by programs, digital processors, and they both interface with input and output devices. For example, if you ask a systems programmer whether a CNC controller can be used in place of a PLC system, the answer could be a frustrating variation of “Yes or No.” It’s therefore important to identify the differences between the two control systems, as discussed in this article. In electrical terms, PLC stands for Programmable Logic Controller. It is a compact, special-purpose computer designed to perform logic operations to control different electro-mechanical systems. Initially, PLCs were developed to perform the functionalities of hard-wired relays in the automotive industry. Today, Programmable Logic Controllers (PLCs) are widely used to automate manufacturing processes, assembly lines, and different...

February 14, 2022

Tank Circuit Calculator

Capacitor Value picoFarad (pF) nanoFarad (nF) microFarad (µF) milliFarad (mF) Farad (F) Inductor Value nanoHenries (nH) microHenries (µH) milliHenries (mH) Henries (H) Results Resonant Frequency (MHz) A Tank circuit is also called an LC circuit, a resonant circuit, or a tuned circuit. It is an idealized RLC electric circuit with zero resistance. It consists only of an Inductor (L) and a Capacitor(C), connected in a series or parallel configuration; hence the name LC circuit. Tank circuits are particularly useful due to their resonance property. They are implemented in a variety of electrical applications, such as frequency tuners, filters, and oscillators. In any AC (Alternating Current) circuit containing Resistance(R), Capacitance(C), and Inductance(L) elements, the voltage phase across the circuit and the current phase in the circuit are generally different. But if you adjust the parameter values of the L or C components or the power supply frequency, you can make the voltage and...

February 1, 2022

Radio Frequency Power Conversion Calculator: What is Radio Frequency Power and How is it Calculated?

MilliWatts (mW) Watts (W) Decibel-MilliWatts (dBm) Decibel-watts (dBW) MilliWatts (mW) Watts (W) Decibel-MilliWatts (dBm) Decibel-watts (dBW) ​ Electromagnetic radiation consists of waves having magnetic and electric energy radiating together through space at the speed of light. It is described as the energy conveyed through space in a waveform, characterized in terms of frequency for wavelength λ. When all forms of electromagnetic energy are combined, they make up the electromagnetic spectrum, which is the range of frequencies produced by those sources. One form of electromagnetic energy is the Radio waves emitted by transmitting antennas. Thus, Radio Frequency (RF) is a frequency within the electromagnetic spectrum, often used for radio transmission. Radio Frequency waves are also characterized in terms of a wavelength λ or a frequency f. Wavelength refers to the distance completed by one full cycle of the electromagnetic wave, while frequency is the number of times the...

January 26, 2022

Capacitor Charge Calculator: What is Capacitor Charge and How is it Calculated?

​ ​ Supply Voltage Volts (V) V Capacitance Farad (F) milliFarad (mF) microFarad (µF) nanoFarad (nF) picoFarad (pF) Series Resistance Ohms (Ω) Ω Results Energy (E) Time Constant (τ) ​ Parallel-Plate Capacitor When it comes to electronic devices and electric circuits, energy is typically stored in either batteries or capacitors. Batteries store electrical energy in chemicals, and they are the most common. Capacitors on the other hand possess the ability to store electrical energy in the form of an electric charge, they are less common. Essentially, a capacitor is a two-terminal electrical device, which consists of two conductors with a spacing distance(d) between them. The spacing between the two electrical conductors can be a vacuum or it could be filled with a good insulating material called dielectric. Often, you’ll come across the term “capacitance” which is defined as the ability of a capacitor to store electrical charge. In its basic form, a typical capacitor is made up of two...

January 24, 2022

Power Density Calculator: What is Power Density and How is it Calculated?

Output Power MilliWatts (mW) Watt (W) Decibel-milliwatt (dBm) Decibel-watt (dBW) Gain Linear Linear Distance Feet (ft) Meters (m) Kilometers (km) Centimeters (cm) Miles (mi) Yards (yd) Inches (in) Results Power Density 96.05Watts/m2 Power density is the rate of energy flow per unit mass, area or volume. Most often, it is defined as the time rate of energy transfer per unit volume. The International System of Units (SI) for power density are Watts per cubic meter ( W / m 3 ) . Other common metric units include: Watts per square meter ( W / m 2 ) , Watts per kilogram ( W / kg ) , Horsepower per cubic inch ( hp in 3 ) . While power density is not commonly used as a form of measurement as energy density, it is still a useful performance parameter for most energy systems. For example, in energy transformers including fuel cells, batteries, power supply units, motors etc., power density is measured in terms of volume, often referred to as volume power density, expressed as W/m 3 . Hence...

December 20, 2021

Twisted Pair Impedance Calculator: What is Twisted Pair Impedance and How is it Calculated?

Wire Diameter mil cm mm µm inch Separation Between Wires mil cm mm µm inch Substrate Dielectric Constant Results Impedance Ohms (Ω) Delay ns/in Inductance nH/in Capacitance pF/in You can create an electrical signal transmission line using two conductors. Twisted-pair (TP) cables are known to make the most effective signal transmission lines. A twisted-pair cable simply consists of two insulated wires twisted together. Normally, a pair of 22 to 26-gauge copper wires with an insulating protective layer are used to make a twisted pair wire. In actual use, multiple twisted pairs are wrapped up in an insulating sleeve to form a twisted pair cable. But in daily life, the term “twisted pair cable” directly refers to the “twisted pair wire”. When several twisted pairs are combined, they form multi-pair twisted cables. The individual conductors in multi-pair cables are twisted into pairs that have varying twists to reduce crosstalk. In such cases, specific color combinations are used for pair...

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