Robust and Reliable: How Kinetix 7000 Drives Enhance High-Performance Applications

The Kinetix 7000 high-power servo drives are specially designed to handle motion applications requiring a lot of power. These drives enable a wider range of applications, extending the benefits of Kinetix Integrated Motion devices. The Kinetix 7000 drives are compatible with both synchronous permanent magnet motors and asynchronous induction motors, and they integrate seamlessly into the Integrated Architecture systems. These drives safeguard personnel and increase efficiency thanks to their cutting-edge safety features. High-performance industrial applications require the Kinetix 7000 series because of its exceptional performance, stability, and dependability.

Ratings for Power Output:

With power output levels of up to 150 kW, the Kinetix 7000 servo drives are appropriate for high-power applications. These drives, which support output power ranges of 22 to 149 kilowatts, are intended to enhance the advantages of Kinetix Integrated Motion devices and offer dependable and strong performance in challenging industrial settings.

Input Power:

The three-phase input power range for the Kinetix 7000 drives is 380–480 Volts AC. This voltage range offers flexibility and ease of integration into current infrastructures while retaining maximum performance, making it compatible with a variety of industrial power systems.

Connectivity to the Logix Platform:

The high-power single-axis cohesive motion control provided by Kinetix 7000 drives is smoothly integrated into the Logix platform. This integration improves the system’s functioning as a whole, leading to more efficient operations and increased productivity across a range of industrial applications.

Range of Continuous Power Output:

These servo drives’ continuous power output range is 112 to 150 kilowatts. For industries needing accurate motion control and continuous power supply, the Kinetix 7000 series is perfect because of its wide range, which guarantees reliable and effective performance in high-power applications.

Compatibility with Motors:

The Kinetix 7000 series supports both permanent magnet (synchronous) and induction (asynchronous) motors. Because of its dual compatibility, customers may choose the motor type that best suits their demands for a given application, increasing the overall performance and efficiency of the system.

Regenerative Power Supplies:

The 8720MC Regenerative Power Supplies (RPS), which power the motors and permit regenerative braking, are integrated into the drives. By absorbing and recycling energy, this feature improves energy efficiency and lowers total power consumption as well as operating expenses in high-power applications.

Safety Features:

The servo drives of Kinetix 7000 have SIL3-certified integral built-in safety features, such as the safe torque-off function and require an external safety relay that complies with EN954-1 and Category 3 requirements. These safety precautions guarantee operator safety and adherence to industry standards by preventing accidental restarts following safety circuit excursions.

Power Flex Power Organization:

The Power Flex power structure foundations and Kinetix control provide dependable and effective power management for the Kinetix 7000 drives. This sophisticated power structure improves the drives’ capacity to manage high-power workloads, guaranteeing reliable performance and longevity.

Thermal Control and Cooling:

To successfully regulate thermal loads, the Kinetix 7000 servo drives are outfitted with cooling systems that operate efficiently. By keeping the drives operating within acceptable temperature limits, proper thermal management helps to prevent overheating and prolongs the component’s lifetime.

Now we will be looking at some of the servo drives of the Kinetix 7000 series as an example:

2099-BM06-S:

Designed to improve high-performance applications, the 2099-BM06-S is a high-power servo drive from the Kinetix 7000 Series. It runs on a main AC input current of 36.7A and produces a continuous output current of 40A (RMS). The drive can accept a 3-phase AC source with an input voltage range of 342–528 V AC and can deliver 22 kW/30 HP of continuous output power. It has a safe torque function and a communication network for the SERCOS Control Interface for easier to use operation. It comes with a high-resolution feedback encoder and is compatible with MP, RDB, and HPK Series motors. The drive, which is 20.37 inches by 10 inches by 8.83 inches and has detachable grounding wires with a common-mode capacitor and MOV jumpers above the power terminal block, is certified by CE, C-TICK, CUL, KC, and UL standards.

2099-BM07-S:

From the Kinetix 7000 series, the 2099-07-S is a powerful servo drive made for high-performance, dependable applications. With a constant output power of 30kW, a steady output current of 52A, and a peak current of 73A, it provides accurate single-axis motion control. It functions within the 342-528V AC (3-phase) supply input voltage range at 47-63 Hz, allowing for smooth integration with the Logix series of PLCs and PACs. The drive has SIL 3-certified Safe Torque-Off capability and integrates  PowerFlex’s power structure with Kinetix control. It has general-purpose and Safe-Off connections, supports the SERCOS interface, and complies with CE, C-Tick, and UL standards. With built-in safeguards like common mode capacitors, it satisfies operational and plant safety regulations and is intended for industrial safety.

2099-BM08-S:

Designed to improve high-performance applications, the 2099-BM08-S is a sturdy and dependable high-power servo drive from the Kinetix 7000 family. It measures 16 by 12 by 4 inches and has an IP/NEMA rating of 1 with a steel frame. With a power factor of 0.98, this drive can operate between 342 and 528 volts AC between 47 and 63 hertz and accepts a 3-phase input with 65A/104A RMS. It has a Safe Torque capability and a nominal power output of 37 kW. The 2099-BM08-S has an altitude rating of 1500 meters, a temperature range of 0-55°C, and may be kept between -40-70°C. It also has a non-condensing humidity range of 5-95%. It is perfect for paper, metals, converting, packaging, and printing applications and is approved by CE, C-TICK, CUL, KC, and UL. The MP, RDB, and HPK Series motors are supported by this single-axis drive with positioning capabilities, offering accurate and dependable performance. The MP, RDB, and HPK Series motors are supported by this single-axis drive with positioning capabilities, offering accurate and dependable performance.

2099-BM11-S:

High-power 169A servo drives like the 2099-BM11-S Kinetix 7000 servo drive are built for demanding applications. It has a safe torque-off output and can be connected to either 120V or 240V AC for its 100 VA internal cooling fan. Its Rexel component number is 306253. Common mode capacitors and MOVs, denoted by Callouts 5 and 6, respectively, guard the drive. It is 71.4 kg (157.5 lbs) in weight and is 977.1 x 429.2 x 282.7 mm in size. The 2099-BM11-S features a DC input of 450-750V DC and an AC input of 342-528V AC RMS 3-phase at 47-63 Hz. Its input/output current ranges from 141-169A. Its precise and dependable design allows it to be easily integrated into a wide range of high-performance applications, guaranteeing dependable and effective operation.

Here are some examples of motion applications where Kinetix 7000 servo drives are commonly used:

Robotics Automation:

Kinetix 7000 drives provide accurate motion control for operations like assembling, welding, and material handling. They also help precisely control the motion of robotic arms and manipulators.

Instrumentation:

These drives improve the efficiency of CNC machines by guaranteeing precise alignment and swift motion throughout the metalworking, milling, and cutting operations.

Printing Machinery:

In high-speed printing presses, Kinetix 7000 drives allow for accurate paper feed, tension management, and print head alignment.

Packaging Machinery:

They ensure precision and speed by driving sealing mechanisms, conveyor belts, and other parts of the packing process.

Injection Moulding Machines:

Producing consistent plastic components requires precision mould movement, injection, and ejection, which Kinetix 7000 guarantees.

Converter Industry:

These drive-manage functions include tension management, guidance, and winding/unwinding in processes like paper or film conversion.

Conclusion

In conclusion, the Kinetix 7000 series is a notable and dependable option for high-power motion control applications. Both synchronous permanent magnet motors and asynchronous induction motors are supported by these servo drives, which are made to increase the advantages of Kinetix Integrated Motion devices. Their smooth integration improves the overall performance of the Integrated Architecture systems. The Kinetix 7000 series, with its continuous power output range of 112 to 150 kW and power output levels up to 150 kW, is perfect for demanding industrial situations that need accurate and steady motion control. Coherent single-axis motion control is made easier by the series’ connection with the Logix platform, which boosts operational effectiveness. Cutting-edge safety features guarantee operator safety and adherence to strict industry requirements. One such feature is the SIL3-certified Safe Torque-Off capability. Regenerative power supply integration lowers total power consumption and improves energy efficiency through energy recycling. Kinetix 7000 drives are certified by CE, C-TICK, CUL, KC, and UL standards, indicating that they fulfil international safety and performance criteria. They provide dependable, high-performance motion control in a variety of sectors, such as robotics, machine tools, printing, packing, injection moulding, and converting. With its excellent functionality and design, the Kinetix 7000 series offers a trustworthy and effective way to improve high-performance industrial processes.