We found 96 posts about Selection Guides from DO Supply, a global automation parts
reseller focused on hard-to-find and obsolete industrial automation products.
Selecting the most suitable PowerFlex drive for your application is essential to guarantee its effectiveness, dependability, and smooth functioning. There are a number of different PowerFlex drive series available, and each one has special characteristics and capabilities. Knowing the features and subtle differences of every drive is crucial to helping you make an educated choice. These features, including voltage classes, control algorithms, protection classes, and power ratings—are essential in helping you choose the suitable PowerFlex drive. Factors such as enclosure type, communication interfaces, and environmental conditions must also be properly taken into account to guarantee compatibility and lifespan. In this article, We’ll go over the main features of different PowerFlex drive series, enabling you to choose the one that best suits your application. We will be discussing PowerFlex 40, PowerFlex 525, PowerFlex 700, PowerFlex 400, PowerFlex 755, PowerFlex 4, PowerFlex 527...
Mitsubishi A Series Inverters are renowned for their robust reliability, high performance, and exceptional versatility in industrial applications. Tailored for smooth and precise motor control, they excel in durability with robust components and advanced cooling. The series offers compatibility with various AC motors and communication protocols, ensuring seamless integration. Beyond toughness, these inverters feature advanced capabilities, including built-in PLCs, PID control, and comprehensive fault protection. The A Series encompasses a range of models with varying power ratings, functionalities, and application focus. Here’s the breakdown The Mitsubishi A700 Inverters feature advanced control methods, including Soft-PWM control, high carrier frequency PWM control (selectable for V/F control, advanced magnetic flux vector control), and vector control. With an output frequency range of 0.2 to 400Hz, the A700 series offers versatile adaptability for various operational needs. Analog...
Fieldbus is a type of industrial network system used to connect field devices (e.g., sensors and actuators) and control devices on the factory floor, such as Programmable Logic Controllers (PLCs), drive controllers, industrial PCs, regulators, Human-Machine Interfaces (HMIs), etc. It allows for real-time, two-way communications between the connected devices without connecting each field device back to a controller. This makes long-distance exchange of data and signals between different components of an automation system possible with Fieldbus networks even under high external loads. Fieldbus communication systems work on a network structure that generally allows star, daisy-chain, tree, ring, and bus/line network topologies. At the bottom-most level in the hierarchy of industrial networks, Fieldbus functions as a Local Area Network (LAN), connecting various field devices and field controllers used in process control and different industrial automation applications, like smart...
In the orchestration of modern industrial symphonies, where every gear and circuit plays its part, the Variable Frequency Drives (VFDs) of the Mitsubishi FREQROL FR Series stand as the conductors of electrical efficiency and precision. These VFDs are not mere components but the maestros of motor control, providing the nuanced adjustments needed for the harmonious operation of complex machinery. From controlling the gentle start-up of a conveyor belt to regulating the high-speed precision in a CNC machine, the FREQROL FR Series has become synonymous with reliability and versatility in industrial automation. The series boasts a lineage of drives that cater to many applications, ensuring that every industrial need, from the simplest to the most complex, is met with meticulous control. With a spectrum ranging from the compact FR-A024-0-4K to the robust FR-E740-7-5K, Mitsubishi Electric has tailored each model to deliver optimal performance. Whether for a small-scale operation or an...
The Metasys DX series, developed by Johnson Electric, comprises digital plant controllers and LCDs designed for diverse applications like HVAC, lighting, and security. Certain DX series controllers support LonWorks features and peer-to-peer communication, enabling centralized control and monitoring in building automation systems. They can also function locally without needing a network connection. These controllers feature a user-friendly graphical interface for easy monitoring and control, with customization options to display crucial information. “JCI Johnson Controls International plc ” by alpha\_photo is licensed under CC BY-NC 2.0 . The Metasys DX series controllers from Johnson Electric provide a comprehensive and scalable solution for control operations, meeting the demands of diverse industrial applications with precision, adaptability, and advanced features. Working between 0 and 50 °C, the controllers can be used in various environmental circumstances. With LCDs featuring...
As industrial automation specialists, are you debating if a variable frequency drive (VFD) or a soft starter is best for your process? In modern times, technological advancements have made automation more efficient and cost-effective. You can reduce costs while improving safety and quality with the right choice of motor control products like a soft starter or VFD drives. Having an understanding of their differences will help you choose which one is right for your application. This blog post seeks to explain what each technology means and how it can help streamline current processes in the industry. Read on as we explore this topic and provide insight into where these technologies fit within modern applications. Soft starters and variable frequency drives (VFDs) are two popular technologies used to control electric motors. Both technologies offer better control of motor starting circuits to reduce the stress on mechanical components, minimize torque surges, and lower electricity...
Are you an engineer or technician looking to optimize your industrial setup but need clarification on which control system type is best? You’re in luck! Here we will explore the differences between the programmable logic controller (PLC) and industrial PC systems to help you find the perfect solution for your individual needs. We’ll discuss each option’s features, pros, and cons, ranging from cost and scalability to customization capabilities, so you can make a well-informed decision on the most beneficial choice for your specific application. When it comes to industrial applications, a specialized PC system is used rather than a traditional PC. The most significant difference between industrial PCs (IPCs) and regular PCs is their durability and ability to survive in harsh environments. Regular PCs are built for home and office use, where the climate is controlled, and the risk of exposure to shock and vibration is minimal. On the other hand, industrial PCs are like Superman; built to...
Programmable Logic Controllers (PLCs) have continued to form the backbone of almost all industrial automation operations since their invention in 1968. For more than 50 years, these controllers have gradually but surely cemented their reputation as the most rugged, compact, reliable, flexible, and cost-effective industrial control solutions in use today. They are built to last; in fact, some PLC models can last for decades. However, not everything gets better with age. As PLCs age, their underlying software and hardware technologies do become obsolete. Obsolescence creates a number of challenges in the effective operations of a PLC system. It can lead to limited control capabilities, lack of compatibility with current control infrastructure, as well as increased vulnerability to cybersecurity threats, interoperability problems without developer support for advanced open standards & protocols, shortage of legacy programming skills to keep the obsolete PLC system in operation, and a...
The constant quest for better efficiency, durability, and adaptability continues to be a top priority for designers and engineers. One critical aspect of many industrial and commercial applications is the choice of the most suitable drive assembly to transmit power and motion between components. To this end, the age-old debate between chain and belt-driven assemblies continues to spark interest among professionals and enthusiasts alike. This article aims to provide an in-depth and technical comparison of these two types of drive systems, enabling the reader to make an informed decision based on their specific requirements and constraints. Chain and belt-driven assemblies have long been in competition as preferred methods for power transmission in a variety of industries, ranging from automotive and manufacturing to agriculture and household appliances. Despite their seemingly similar function, these two systems are distinctly different in terms of their construction, components, and...
A fundamental technique called lathing is utilized in metallurgy, woodworking, and other industries to create materials with smooth surfaces or cylindrical forms. Its versatility and worth are advantageous to both experts and amateurs. Several objects, such as bowls, spindles, shafts, bolts, and gears are made using lathes. The basics of lathing are covered in Lathing 101. It covers everything you need to know to get started, such as how to choose the best sort of lathe, what equipment you’ll need, and how to set up your business. Choosing the best kind of lathe for your needs is the first step in learning how to lathe. Lathes come in various forms, each with unique characteristics and advantages. “The Woodwork Lathe \* Preparing a wooden blank for turning between centres \* Craft & Design / Product Design ” by Jordanhill School D&T Dept is licensed under CC BY 2.0 . Wooden artifacts like bowls, spindles, and furniture legs are turned on wood lathes. From small bench-top devices to...
Automation has revolutionized the way we do business. For small workshops and factories, automation can increase efficiency, reduce labor costs, and improve overall quality. However, it can be challenging to know where to begin when automating your workspace. In this article, we will explore the steps involved in automating a small workshop or factory, including cost estimates, implementation, and the brands and technologies available. We will focus on several automation technologies, including CNC machines, smart toolboxes, tool vending machines, cobots, cloud-based inventory tracking, ordering systems, and more in 4 steps. The first step in automating a small workshop or factory is to identify the areas where automation can have the most significant impact. Whether it is finding a way to automate the production of a commonly made, yet tedious part, or simply making inventory and orders much more streamlined for the people up front, automation is perfect to take on these tasks. Here...
Programmable Logic Controllers (PLCs) are ruggedized computing devices used to control electro-mechanical processes, mainly in industrial settings. The PLC continuously monitors the state of connected input devices or sensors and collects the status information as input data. It then processes the input data and makes appropriate decisions based on pre-programmed parameters to control the state of the connected output devices. This way, PLCs can automate a specific industrial process, machine function, robotic device, or even an entire assembly/production line. Initially, PLCs were developed to replace complicated relay-logic control systems in automobile industries. Today, however, PLCs provide a comprehensive range of functions including controlling inputs and outputs, drives and motors, timing and counting functions, communications, as well as processing digital and analog signals in a variety of industrial and commercial applications. According to a PLC-industry analysis report by...
Human-Machine Interfaces (HMIs) are used to improve industrial automation processes by providing a visual interface for operators to interact with and monitor the automated system. HMIs can be used to display real-time process data, control system parameters, and issue commands to the automated system. One of the main benefits of using an HMI in industrial automation processes is that it allows operators to easily monitor and control the system without having to understand the underlying control logic or programming. This makes it easier for operators to perform tasks such as troubleshooting, adjusting process parameters, and monitoring performance. In addition to providing a convenient interface for operators, HMIs can also improve the efficiency and reliability of industrial automation processes by enabling operators to identify and address potential issues in real time. For example, suppose an HMI is used to display real-time process data. In that case, operators can quickly...
A motor is the main component of any machine that performs some valuable function. In industry, high-power and high-torque motors are used to carry out various operations. These motors are either single-phase or three-phase AC motors. Motor drivers or motor starters are used to control the motor’s direction, switching, and speed. Industrial electric motors require high electric current during the acceleration phase due to high inertia load till they reach their nominal speed of operation. There are different types of motor starting mechanisms, which include a direct online, auto transformer, and star delta. Other than these, solid-state devices are also used to start motors, including soft starters and variable frequency drives (VFDs). This guide will focus on the soft start, its advantages over other practices, and its applications in the industry. Eaton Culter-Hammer S801 Soft Starter S801T30N3S A three-phase soft starter is a circuit consisting of six TRIACs, which control the...
The CompactLogix power supply is a product used for industrial purposes. \`It is designed and manufactured by Allen-Bradley/Rockwell Automation. It falls under the category of Programmable Logic Controller or PLC accessories. The CompactLogix power supplies provide power through the CompactLogix backplane which is a common feature built inside the 1768 and 1769 power supply, controller, and I/O module series. It has two variants which further have different modules. This product is designed to be used in an industrial environment and Pollution Degree 2. This product is classified as Class A industrial equipment. The CompactLogix power supply has two series: 1768 series 1769 series Both series are similar in function but vary in input parameters, output parameters and some other attributes. User can refer to the details of necessary parameters from sections below before selecting the CompactLogix power supply for their system. Allen Bradley PLC CompactLogix 1768-PB3 The CompactLogix...