Precision in Motion: Using the Kinetix 2000 for Accurate and Efficient Servo Control

The Kinetix 2000 series offers a simplified solution for low-power motion control applications in multi-axis servo drive technology, marking a significant advancement. These drives’ smooth integration with the Kinetix Integrated Motion system makes initial programming, wiring, operation, and diagnostics less complicated. In doing so, the Kinetix 2000 helps users save significant time and money while improving motion control precision and efficiency. The servo control in this series is precise and economical since it is designed to satisfy the needs of contemporary automation. In this article, we will be looking at some of their features that help in precise motion control, and then, as an example, we will study some of the modules.

Output Current

The continuous output current range of the Kinetix 2000 servo drives is 1.0 to 9.5 Amps. Because of this versatility, customers may choose the right drive for their unique low-power motion control requirements, guaranteeing accurate and effective performance.

Power Specifications

The nominal input voltage for the Kinetix 2000 series AM modules is 325 V DC. This standard guarantees the drive’s ability to operate efficiently and steadily in various low-power applications.  The DC input voltage range for the IAM modules is 240 to 375V DC, while the AC input voltage range is 170 to 264V rms. The module can operate well with both three-phase and single-phase inputs. The IAM modules may be easily adjusted to various power supply settings because of their flexible input choices, guaranteeing dependable performance in different industrial settings.

Compatibility of Controllers

CompactLogix 1768-L4x controllers combined with Kinetix 2000 drives offer a smooth solution for small—to medium-sized applications. This integration raises the caliber and productivity of the machines by enhancing the control system’s general functionality and performance.

Actuator and Motor Interoperability

Kinetix 2000 drives can support one to eight linear actuators or rotary motors. Because of this adaptability, customers may select the motor types most suited for their particular motion control applications, guaranteeing excellent performance.

Integrated Modules for Axis

Every Kinetix 2000 servo drive system includes one integrated axis module and may be extended with up to seven more axis modules. Because of its modularity, systems may be scaled to meet the needs of individual applications, improving control and flexibility.

Fiber-Optic SERCOS Cables

Two to nine SERCOS fibre-optic cables are used by Kinetix 2000 drives to provide dependable, high-speed communication. These cables offer a strong and impervious-to-interference connection, guaranteeing effective data transmission and synchronization throughout the motion control system.

Feedback cables and motor power

The system allows the drives and motors to communicate effectively by including one to eight motor power and feedback wires. These cables increase the motion control system’s accuracy and guarantee precise feedback and control.

Strengthened Rail Structure

The servo drives include a robust power rail system that facilitates the connecting and operation of several components. This power rail assures dependable energy distribution and enhances the system’s overall performance and stability.

Extraneous Elements

Additional integrated axis modules, power cables, rails, motors, a shunt module, slot-filler modules, and a 2094 Line Interface Module are among the optional parts for the Kinetix 2000 series. With the help of these settings, the system may be further optimized and customized to satisfy the demands of specific applications.

Now, we will be looking at some of the modules that this series contains:

2093-AC05-MP1

With output power needs ranging from 3 to 45 kW (4 to 49 Amps), the multi-axis servo drive from the Kinetix 2000 provides a complete solution for Integrated Motion. The 2093-AC05-MP1 model is notable for having an Integrated-Axis Module (IAM) arranged on the power rail that functions as an inverter and power converter for 230 volts of AC power. The power rail supplies neighboring inverters with control signals and power. This system supports compatible linear actuators and servo motors, such as the MPAI-Axxxx 230 Volt actuators. The 2093-AC05-MP1 has three necessary specifications: a Direct Current input voltage of 240 Volts, an Alternating Current input frequency of 47 Hertz, and an Alternating Current input voltage of 264 Volts RMS. It has a converter capacitance of 540 NF and a constant power output of 3.0 KW at 95% efficiency.

2093-AM01

The 2093-AMxx line of Kinetix 2000 multi-axis servo drives offers a reliable Kinetix Integrated Motion solution by supporting output power needs ranging from 3 to 45 kW (4 to 49 A). The Axis Module (AM) and cables are two of the parts that make up the 2093-AM01 model. The wires, which have bayonet-style quick-connect connections, comprise brake, power, motor, and feedback cables. The AM inverter has a nominal input voltage of 325 V DC, a constant current of 6.0 A (RMS), a peak value of 18.0 A (RMS), and a 500 Hz bandwidth velocity loop. It has an efficiency of 98% and can absorb 20 J of capacitive energy with a capacitance of 540 NF. The 2093-AM01 has an auxiliary control power of 0.30 A and a regular output power of 1900W. It has power dissipation rates at different output levels and a transformer specification of 500VA input volt-amperes. The temperature range for operations is 0 to 50 °C.

2093-AMP5

The Kinetix 2000 Multi-Axis Servo Driveline, which includes the 2093-AMP, embodies the concept of Precision in Motion for Accurate and Efficient Servo Control. It can provide the highest current of 9 Amperes (rms) for up to three seconds and a constant output current of 3.0 Amperes (rms) with an input voltage of 325 VDC. With a 98% efficiency rate and a nominal output power of 0.9 kW, this drive provides excellent servo control performance. Its 860 Hertz current-loop bandwidth and 500 Hertz velocity-loop bandwidth, together with an 8 kHz PWM frequency, improve responsiveness and accuracy. To provide proper cooling and maintain the working temperature of 0-50 °C, proper installation necessitates maintaining clearances of 50.0 mm on the top and bottom and 200 mm to 235 mm cabinet depth, depending on the connection kit used. It functions at elevations of up to 3000 meters with derating and is certified for Pollution Degree 2 settings.

2093-ASP06

The Kinetix 2000 Drive System’s essential component, the 2093-ASP06 Kinetix 2000 Shunt Module, is a prime example of precision in motion for accurate and effective servo control. It may be positioned in any inverter slot to handle 230V AC applications, including the 2093-PRS8 power rail’s rightmost slot. This module has an internal resistance of 15Ω, a maximum power output of 10.9 kW, and a driving voltage of 230V AC. It guarantees effective performance with a regular power output of 50W. It works in the 0–50 °C temperature range and the 5–95% humidity range, and it is colinear with the 2093–AC05–MP1, MP2, and MP5 Integrated Axis Modules. The 2093-ASP06 is designed to tolerate 2G vibration and 15G shock at a height of 1000 meters without struggling in performance. It has a conformal coating, an IP2X rating, and CE and cUL-us certifications. With dimensions of 183 x 167.5 x 40 mm and weighing around 0.59 kg, it ensures accuracy and dependability in difficult settings.

2093-PRS1

For accurate and efficient servo control, the 2093-PRS1 Kinetix 2000 Single-Axis Power Rail is a prime example of precision in motion. This device delivers signals and power to inverters and installs a single IAM. It can hold an extra AM or Shunt Module (SM) with a slot filler (SF) in addition to one IAM. It can operate at 0–50 °C (32-122 °F) with 5–95% humidity and tolerate 2–15 G vibration and shock. It degrades by 15% for every extra 1000 meters of altitude over what it is designed for. The 2093-PRS1 has a conformal coating on its pins, an IP2X-rated casing, and is CE and c-UL approved. It has dimensions of 90 x 167.5 x 32.66 mm and weighs 0.27 kilograms.

Conclusion

In Conclusion, the Kinetix 2000 series is a noteworthy development in multi-axis servo drive technology, specifically designed for accurate and effective servo control in low-power motion applications. The Kinetix Integrated Motion system may be easily integrated with these drives, which lowers the initial setup and operating expenses and simplifies programming and diagnostics. In addition to saving time, this integration improves the dependability and overall performance of the system. Numerous choices are available in the Kinetix 2000 series to satisfy various application requirements. Users may choose drives that suit their unique requirements thanks to a continuous output current range of 1.0 to 9.5 Amps, guaranteeing excellent performance and efficiency. Power parameters are also flexible, with nominal input voltages and flexible input choices (DC and AC) that reliably and consistently accommodate a range of operating situations. Moreover, the series’ adaptability for small to medium-sized applications is increased by compatibility with CompactLogix 1768-L4x controllers, which raises machine productivity and control system efficiency. Scalability and modular flexibility are features of the Kinetix 2000 drives, whether you extend with additional modules like the IAM or AM series or incorporate one integrated axis module. These drives include characteristics that guarantee smooth operation, increased productivity, and lifespan in industrial automation environments.