All You Need to Know About the Kinetix 300 Series Drives

Kinetix 300 (Bulletin 2097) are single-axis, EtherNet/IP indexing servo drives from Rockwell Automation that are designed to deliver a cost-effective, Ethernet-enabled solution for motion control applications with a low axis count and power requirements in the range of 0.4…3.0 kW.

With these drives, you can use a single EtherNet/IPnetwork to control an entire machine system featuring I/O, motion, control, and HMI functionalities while maintaining reliable, high-speed network connectivity. This eliminates the need for a dedicated motion control network, simplifies wiring requirements, reduces panel layout costs, and allows easy integration into high-level manufacturing and enterprise systems.

Key Features of Kinetix 300 Drives

• Single-axis drive configuration
• A highly scalable power platform that offers an extensive range of continuous output current: 2.0…12.0 A rms
• Kinetix 300 drives are available in different AC input voltage ratings:
• 120V/240V AC, single-phase
• 480V AC, three-phase
• 120V/240V AC, single-phase or three-phase
• 240V AC single-phase, with a built-in EMC (AC) line filter
• Seamless integration with various Allen-Bradley MP-Series and TL-Series linear actuators and rotary/linear servo motors
• Integrated Safe Torque Off (STO) functionality for ISO-13849-1 certified Performance Level d [PLd] and CAT 3 (Category 3) safety-related applications.
• Supports EtherNet/IP communications for I/O control
• A flexible control architecture that allows for commanded EtherNet/IP control, indexing, analog input control, PTO (Pulse Train Output), and electronic gearing of compatible Allen-Bradley linear actuators and rotary/linear servo motors
• Commanded control over EtherNet/IP capabilities for:
• Velocity and/or current control
• Incremental or absolute position control without or with registration
• Can execute trapezoidal and S-curve motion profiles and five different types of indexing
• A higher indexing capability of up to 32 indices
• Eight configurable digital inputs and four configurable digital outputs
• A choice of single-turn or multi-turn high-resolution absolute encoders
• Incremental encoder feedback option
• Auxiliary feedback axis for master gearing mode
• A built-in Web server for web-based drive configuration and diagnostics
• A four-character status and diagnostics display
• Automatic Device Replacement (ADR) capability with available memory option modules
• A choice of component-based or Integrated Architecturemachine control solution in a cost-effective package

Common Applications

Kinetix 300 servo drives are ideal for cost-sensitive, low-complexity motion control applications requiring high performance and flexibility. Such applications include:

• Simple packaging machinery
• Tool changing machinery
• Indexing tables
• Feed and withdrawal equipment
• Automatic assembly equipment

Components of a Kinetix 300 Drive System

To configure a standard Kinetix 300 servo drive system for motion control, you will require the following components:

A 2097-V3xxxx Servo Drive

Available Kinetix 300-Series (Bulletin 2097) EtherNet/IP indexing servo drives can be classified into three AC input classes, namely:

Single-phase Kinetix 300 Drives

• 2097-V31PR0: 120/240V AC input voltage, 1Ø (single-phase), 0.40 kW (continuous output power in kilowatts), and 2.0 A (continuous output current in Amps rms). This drive also includes a 120V voltage doubler module.
• 2097-V31PR2: 120/240V AC input voltage, 1Ø, 0.80 kW, 4.0 A rms, with a 120V voltage doubler module
• 2097-V32PR0: 240V AC input voltage,1Ø (single-phase), 0.40 kW, and 2.0 A rms. The drive also incorporates a built-in AC line filter.
• 2097-V32PR2: 240V AC input, single-phase, 0.80 kW,  4.0 A rms, with an integral AC line filter
• 2097-V32PR4: Single-phase, 240V AC input, 1.70 kW, 8.0 A rms, with an inbuilt AC line filter

Single-phase or Three-phase Kinetix 300 Drives

• 2097-V33PR1: Three-phase (3Ø) or single phase (1Ø), 240V AC input, 2.0 A (continuous output current in Amps rms), and 0.50 kW (continuous output power in kilowatts)
• 2097-V33PR3: 240V AC input, 3Ø or 1Ø, 1.00 kW output power, 4.0 A rms output current
• 2097-V33PR5: 1Ø or 3Ø, 240V AC input, 2.00 kW, 8.0 A rms
• 2097-V33PR6: Single-phase or three-phase, 240V AC input, 12.0 A rms, 3.00 kW

Note: TheKinetix 300-Series drive models with an AC input rating of  240V AC, single phase, provide the same motor performance as those with an AC input rating of 240V AC, three-phase. Also,the 2097-V31PRx-xx servo drives with a 120V AC input rating can drive compatible 240V AC servo motors at full speed.

Three-phase Kinetix 300 Drives

• 2097-V34PR3: 480V AC input, three-phase (3Ø),1.00 kW (continuous output power in kilowatts), 2.0 A (continuous output current in Amps rms).

• 2097-V34PR5: Three-phase, 480V AC input,  2.00 kW output power, 4.0 A rms output current

• 2097-V34PR6: 480V AC input, 3Ø, 6.0 A rms output current, 3.00 kW output power

A Compatible Servo Motor or Linear Actuator

Kinetix 300 servo drives are compatible with the following Allen-Bradley TL-Series and MP-Series rotary servo motors:

Kinetix TLY Servo Motors

The Allen-Bradley Kinetix TL-Series(Bulletin TLY) offers a variety of compact, low-inertia, high-performance rotary servo motors designed to seamlessly integrate with the Kinetix300servo drives and built to optimize a wide range of low-power industrial applications. They deliver flexibility and substantial output power in a small footprint, making them an excellent choice for X-Y indexing tables, robotics, semiconductor manufacturing, and material handling.

Kinetix MPL

Kinetix MPL are low-inertia, high-output brushless AC synchronous servo motors with a compact structure, high torque-to-size ratio, and high efficiency capabilities. They are intended to deliver significantly higher torque in high-performance motion systems that demand more power in a smaller package. Common applications include electronic assembly, packaging, automotive manufacturing, converting, and material handling.

Kinetix MPF

Kinetix MPF are low-inertia, high-performance brushless AC synchronous rotary servo motors that combine the capabilities of Kinetix MPL-Series with features specially developed to address the unique needs of various food and beverage handling and packaging applications. They incorporate food-grade shaft seals, epoxy paint/coating, stainless steel shafts, and non-corrosive food-grade fasteners to better deal with the challenges of food and beverage environments.

Kinetix MPM

Leveraging the well-established Kinetix MPL smart motor technology, Kinetix MPM brushless AC synchronous rotary servo motors offer a compact, feature-rich, power-dense solution for motion applications involving heavier payloads and higher moments of inertia.

They enable users to gain the precision and flexibility needed to stay competitive in various industries by precisely controlling bulky loads or motion profiles with high inertia. These motors are ideal for web handling, automotive manufacturing, converting, electronic assembly, printing processes, and packaging applications.

Kinetix MPS

Kinetix MPS are low-inertia, brushless AC synchronous rotary servo motors that are explicitly designed for hygienic applications in highly caustic or high-pressure wash-down environments. They deliver high-performance motion while extending the benefits of Kinetix Integrated Motion control into a broad range of new applications, including beverage brewing, dairy and poultry, health and beauty, raw food handling, food slicing and packaging, the life sciences industry, and manufacturing of consumer products.

In addition, Kinetix 300-Series drives are compatible with the following Allen-Bradley linear actuators:

• KinetixMPAS Linear Stages: These are MP-Series slide-type linear actuators designed with direct-drive and ballscrew motor technology. They can support heavy loads and withstand considerably large moment loads.

KinetixMPAS actuators are an excellent choice for high-precision motion control applications in clean industrial environments. Typical applications include tire and rubber processing, semiconductor manufacturing, electronic assembly, electric vehicle and battery manufacturing, and quality inspection.

• Kinetix LDAT-Series Linear Stages: These are integrated linear thrusters that provide machine builders with load-bearing, out-of-the-box, high-speed linear motion capable of carrying, pushing, or pulling loads. They combine peak thrust forces of up to 1229 lb (5469 N), high velocity, and high acceleration levels to enhance the performance of Kinetix 300 drive systems. Ideal applications include horizontal motion conveyors, case and tray formers, cartoning machines, ejectors, case packers, in-out feeds, drop gates, and diverters.

• Kinetix MPAR Electric Cylinders: These are energy-efficient, stainless-steel piston-rod linear actuators that provide flexible and precise servo control for a wide variety of linear motion applications. They are an exceptional upgrade for pneumatic actuators. Classic applications include electronic assembly, metal fabrication, material handling, quality inspection and test equipment, packaging, and insertion systems.

• Kinetix TLAR Electric Cylinders: These are quiet, clean, durable, and energy-efficient piston-rod linear actuators that provide accurate positioning in linear motion applications. They are available with multi-turn high-resolution encoders and 24V DC holding brakes.

• Kinetix MPAI Electric Cylinders: These are compact, lightweight, ready-to-install, heavy-duty electric actuators that provide an energy-efficient and affordable alternative to hydraulic linear actuators. They offer machine flexibility with precise and multi-point positioning capabilities.

Kinetix 300 servo drives can also be used to drive the following Allen-Bradley linear servo motors:

• Kinetix LDC Motors: These are direct-drive linear servo motors that feature an iron core unit with high force density. They connect directly to the system payload, enabling quicker settling times for every load movement and remarkable servo responsiveness. They are ideally designed to provide high-precision linear positioning at extremely high speeds.

• Kinetix LDL Motors: These linear servo motors also incorporate direct-drive technology. However, they feature an ironless coil design for applications requiring extremely smooth linear motion, such as printing or scanning processes.

A Logix Controller Platform

When combined with an Allen-BradleyCompactLogix Programmable Automation Controller (PAC), a Kinetix 300 servo drive can be programmed with RSLogix 5000 software (version 20 or earlier) using an Add-On Profile. This allows users to obtain the benefits of Rockwell’s Integrated Architecture – includinga single programming software approach, code reuse, and lower engineering costs – even for cost-sensitive, low-complexity motion control applications.

Kinetix 300 servo drives are compatible with CompactLogix5380 and CompactLogix 5370 Programmable Automation Controllers featuring an integral EtherNet/IP dual port. You can also use these drives with 1769-L3x controllers featuring an embedded EtherNet/IP single port, as well as with 1768-L4xS safety controller and 1768-L4x controller that include an EtherNet/IP communication module – Cat. No. 1768-ENBT.

In addition, Kinetix 300 servo drives can be used with MicroLogix 1100, Micro850, and MicroLogix 1100 Programmable Logic Controllers (PLCs) to achieve simple, affordable machine-level motion solutions.

Motor Feedback and Power/Brake Cables

For each Kinetix 300 servo drive system, you’ll need to know the specific catalog numbers of the Kinetix 300 drive and servo motor/linear actuator combination to determine the catalog numbers of the motor/actuator feedback and power/brake cables required by the system.

Generally, Kinetix 300 drive systems require Bulletin 2090 motor/actuator feedback and power/ brake cables with threaded and SpeedTEC DIN connectors at the motor/actuator end. These cables are classified into two different types: (i) Standard, non-flex (often represented by AA), and (ii) Continuous-flex (usually represented by AF).

The Kinetix 2090-Series motor/actuator feedback cables include straight, rugged DIN connectors on the actuator/motor end and flying leads coupled with specific low-profile connector kits for drive-end terminations. They also come with 45-degree angled fittings on the drive end. The Kinetix 2090-Series motor/actuator power and/or brake cables include flying leads on the drive end along with straight, rugged DIN connectors that wire to compatible Allen-Bradley Kinetix servo motors or linear actuators.

Note: All flying-lead Kinetix 2090-Series motor/actuator feedback cables require panel-mounted breakout components or low-profile connector kits for drive-end terminations.

Required Drive Accessories

To function properly,Kinetix 300 drive systems require the following accessories:

• I/O Terminal Expansion Block (Cat. No. 2097-TB1): This breakout board is mounted onto a Kinetix 300 servo drive to provide termination points for 50-pin Digital Input (IOD) connectors.
• Communication Cables: Ethernet network cables are required in Kinetix 300 drive systems to support EtherNet/IP communications for I/O control. Compatible Ethernet network cables include:
• 1585J-M8CBJM-x shielded, non-flex, double-ended Ethernet cables
• 1585J-M8UBJM-x shielded, high-flex, double-ended Ethernet cables
• 2090-K2CK-D15M Low-Profile Connector Kit: This kit is used to transmit incremental feedback from any compatible Allen-Bradley TL-Series and MP-Series servo motor/linear actuator to a Kinetix 300 drive.
• LDAT-CONKIT-ABS Low-Profile Connector Kit: This kit transmits high-resolution absolute encoder feedback from Allen-Bradley LDAT-Series linear thrusters to Kinetix 300 drives.
• Backup Battery (Cat. No. 2090-DA-BAT2): This battery is required in Kinetix 300 drive systems incorporating TLY-Axxxx-B rotary servo motors. It is used to maintain absolute position backup/reference in multi-turn, high-resolution absolute encoders provided with the aforementioned Bulletin TLY motors. The battery should be installed in the 2090-K2CK-D15M low-profile connector kit.

Optional Drive Accessories

You can also include the following optional components in a Kinetix 300 servo drive system:

• 2090-XXLF-TCxxx or 2097-Fx AC (EMC) Line Filter: These filters connect to the incoming AC supply on Kinetix 300 drives. They are intended to weaken the effect of conducted electromagnetic interference (EMI).

Note: Kinetix 300 servo drives without an inbuilt AC line filter require a 2090-XXLF-TCxxx or 2097-Fx filter to meet CE compliance requirements.

• Bulletin 2097 Shunt Resistor: Compatible2097-Rx external shunt resistors are panel-mounted or wired directly to Kinetix 300 servo drives. These passive resistors are used whenever the drive’s internal shunt capability is exceeded, especially in regenerative motion control applications.
• Memory Module Programmer (Cat. No. 2097-PGMR): This is a hand-held device that enables users to easily duplicate the configuration of Kinetix 300 drives. It allows faster troubleshooting and consequently reduces system downtime.
• 12-pack Memory Module (Cat. No. 2097-MEM): The 2097-MEM memory modules make use of EEPROM technology to back up the configuration of Kinetix 300 drives for smooth Automatic Device Replacement.
• External Auxiliary Encoder (Bulletin 847H, 844D, or 847T): These incremental external encoders provide additional feedback for master gearing.
• Connector Set (Cat. No. 2097-CONN1): This kit contains replacement connectors for motor power (MP), AC input power (IPD), shunt and DC bus (BC), Safe Torque Off (STO), and backup power (CPD).