Powering Complex Systems: Multi-Axis Control with the Kinetix 7000

In today’s fast-paced industrial landscape, precision, efficiency, and scalability are essential for complex automation systems. The Kinetix 7000 servo drive series is designed to meet these demands, offering high-performance multi-axis motion control for a wide range of applications. With flexible voltage and power ratings, advanced synchronization features, and seamless motor compatibility, the Kinetix 7000 delivers exceptional control and efficiency. From high-speed packaging lines to heavy-duty industrial automation, it ensures smooth operation, energy efficiency, and reduced system costs. In this article, we will discuss some features that will tell us how Kinetix 7000 powers complex systems with its multi-axis controls.

Voltage and Power Ratings

In order to satisfy the requirements of complex systems, the Kinetix 7000 offers remarkable power flexibility by supporting a broad range of voltage and power ratings. This system is capable of handling a wide range of industrial applications that demand high-performance servo control, with power ratings ranging from 22 kW to 149 kW (40 A to 180 A rms). Utilizing a 380-480V three-phase AC input or a 450-750V DC input, the Kinetix 7000 guarantees interoperability with a range of power systems. One of its main benefits is that it can share energy across several axes by using a single DC bus. Lowering power conversion losses, not only increases energy efficiency but also lowers total system costs. The Kinetix 7000 provides the scalability and efficiency required for today’s most demanding industrial environments, whether it is being integrated with high-power servo applications or large-scale automation systems.

Multi-Axis Control

With its accurate and effective multi-axis motion control, the Kinetix 7000 is made to perform intricate automation tasks with great precision and adaptability. System performance, positioning, and synchronization are all improved by its sophisticated axis control features. The Kinetix 7000 streamlines operations for businesses needing high-speed automation and accurate motion execution, from single-axis drive control to coordinated motion.

Precision and Flexibility in Axis Control

With its auxiliary encoder input channel and single-axis drive control, the Kinetix 7000 offers accurate position feedback for increased precision. It is perfect for robotic applications, CNC machines, and packing systems because of its point-to-point programmable placement, which allows users to specify specified motion routes. By automatically modifying drive settings for optimum performance, auto-tuning makes setup even easier. This minimizes manual involvement while increasing productivity by guaranteeing constant motion profiles across several axes. The Kinetix 7000 guarantees high-precision, seamless motions for challenging industrial automation applications thanks to these qualities.

Enhanced Motion Synchronization

The Kinetix 7000 provides electronic gearing and coordinated contouring for applications that need synchronized multi-axis motion. Electronic gearing ensures smooth motion synchronization by enabling one axis to follow another with a predetermined ratio. Smooth, intricate motion profiles are produced by coordinated positioning and contouring, which is crucial for high-speed applications like material handling systems and printing presses. The Kinetix 7000 reduces mechanical backlash and enhances motion repeatability by preserving precise motion control between axes. This accurate synchronization feature guarantees high-quality output with few mistakes and improves overall machine performance.

Advanced Camming for Seamless Motion Execution

Position-lock and time-lock mechanical camming, which are essential for high-speed automation that demands exact motion sequencing, are supported by the Kinetix 7000. Ideal for packing and assembly applications, position-lock camming guarantees that an axis follows a predetermined motion profile based on position data. For example, time-lock camming maintains consistency in conveyor-based industrial processes by synchronizing motion with external timing constraints. By replacing conventional mechanical cams, these sophisticated camming methods improve system flexibility while lowering wear and tear.

Comprehensive I/O Control and Connectivity

The Kinetix 7000’s extensive I/O control and fast connection guarantee a smooth interaction with sophisticated automation systems. It makes use of the SERCOS interface and connects to a number of control modules, such as the 1768-M04SE CompactLogix, 1756-MxxSE ControlLogix, and 1784-PM16SE SoftLogix PCI card, via fibre-optic cables. This makes it possible for multi-axis applications to have accurate, real-time motion control.

To facilitate better monitoring and troubleshooting, the Kinetix 7000 also has relay outputs, dedicated local inputs and outputs, and remote diagnostic capabilities. It satisfies cULus and CE safety requirements and is designed for worldwide compliance, guaranteeing dependability in industrial settings. The Kinetix 7000 is a crucial part of sophisticated motion control systems because of its strong connection and safety features.

Compatibility with Kinetix Servo Motors

A variety of Allen-Bradley rotary servo motors may be seamlessly integrated with the Kinetix 7000 servo drive, guaranteeing peak performance in multi-axis motion control systems. It offers versatility for a range of industrial applications and is completely compatible with Kinetix MPL, MPM, MMA, HPK, and RDB servo motors. Users may choose the best motor for their unique load and speed needs thanks to this wide compatibility. The Kinetix 7000 is a potent option for intricate automation systems requiring dependability and high-speed motion execution because it makes use of these high-performance servo motors to provide accurate motion control, enhanced efficiency, and seamless operation.

Example Modules

2099-BM09-S

The Kinetix 7000 servo drive series’ 2099-BM09-S module is designed to improve industrial automation by providing stable and effective power management. It guarantees power configuration versatility with a nominal AC input of 90.1A and a DC input range of 450-750V. It operates consistently under a range of loads thanks to its 56 kW constant output power and 0–135A output current. It is built to last and runs at 32 lbin (3.6 Nm) torque with a total capacitance of 4500 µF. It is perfect for demanding applications because of its sturdy design and temperature range of 32–122°F, which guarantees a smooth power supply for intricate multi-axis control systems.

2099-BM12-S

The Kinetix 7000 servo drive series’ 2099-BM12-S module provides reliable power delivery and versatility for demanding industrial applications. Its 342-528V AC input (3-phase, 47-63 Hz) and 450-750V DC input range allow it to be easily integrated into a variety of power systems. With a peak output current of 351A and a constant output power of 149 kW, it guarantees reliable operation even when high loads are applied. Stability and dependability are improved by its 8400 µF capacitance and 32–122°F temperature range. This module is perfect for complicated automation and motion control systems since it is designed for multi-axis control and offers effective power management.

2099-BM11-S

The Kinetix 7000 servo drive family’s 2099-BM11-S module is revolutionary for multi-axis control and industrial automation because it provides remarkable power and accuracy. It guarantees dependable performance in high-demand applications with a peak output current of 254A and a constant output power of 112 kW. It offers versatility across power systems thanks to its 47-63 Hz AC frequency compatibility and 450-750V DC input range. It is built to last and has a capacitance of 8400 µF, a torque of 104 lbin (12 Nm), and an operating temperature range of 32–122°F. This module is a great option for intricate automation procedures since it improves system control, stability, and efficiency.

Final Thoughts

The Kinetix 7000 servo drive series is a powerful solution for complex multi-axis automation systems. With its flexible voltage and power ratings, advanced synchronization features, and seamless integration with high-performance servo motors, it ensures optimal motion control across various industrial applications. Whether used in robotics, packaging, CNC machining, or high-speed production lines, the Kinetix 7000 delivers reliable performance and cost-effective operation. By enhancing motion synchronization, reducing power losses, and improving system control, the Kinetix 7000 sets new standards in industrial automation, driving productivity and innovation forward. If you would like to see how they stack up to its competitors, we have a blog right here for you

As you can see, the Kinetix 7000 is absolutely no slouch, and if you are in the market for one today, we have you covered. We at DO Supply carry numerous examples of Kinetix drives, such as the ones you’ve read about here, all ready to be sent to your factory and even backed by our two-year warranty. So what are you waiting for? Give us a call or shoot us an email today!